Over-Engineered Portable Power Stations
High-capacity modular power boxes combining custom LiFePO4 and Sodium-ion cell architectures, integrated solar charging, robust marine-grade circuit protection, and smart ESP32 telemetry.
Power Station Electrical Topology
Direct battery terminal post protection (100A MRBF) isolating the 12V 100Ah LiFePO4 pack, paired with a heavy-duty rotary cutoff switch and dual 4AWG junction posts.
Dedicated 4AWG high-current output line designed for up to 1000W continuous inverter loads, pulling directly from the main 100A fused battery rail.
Dedicated 10AWG external solar input port with an inline 20A safety fuse, rated for up to 200W solar charge controllers.
6AWG-fed marine fuse block supplying individually protected 14AWG branch circuits for dual 12V power sockets, multi-USB fast chargers, a panel voltmeter, and illuminated master switching.
Power Station Build Logs & Enclosure Assembly
From parametric CAD modeling and custom 3D-printed ventilation to marine-grade fuse block distribution.
Parametric Louver Vent Design
Modeled in Blender and AutoCAD to integrate passive convective cooling channels directly into the heavy-duty enclosure lid while maintaining structural rigidity.
PETG Enclosure Integration
Sliced in Bambu Studio and printed on the Bambu Lab A1 using UV- and heat-resistant PETG, featuring flush stainless mounting hardware and custom perimeter sealing.
Marine Fusing & Harness Wiring
High-current 6AWG distribution feeding an isolated 6-way ATC branch fuse block, heavy-duty rotary cutoff, auxiliary 12V/USB ports, and 3D-printed cell floor brackets.
The Engineering Toolchain
Designed in AutoCAD and Blender for precise mechanical layout, port alignments, and custom cooling duct geometry.
Sliced with Bambu Studio and printed on the Bambu Lab A1 in impact- and heat-resistant PETG for bespoke housing modifications.
Built to marine electrical standards featuring direct-terminal MRBF master fusing, 6-way ATC branch isolation, and heavy-gauge copper runs.